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Aluminium for Battery Terminals — Al 1060 Precision Rod, Sheet & Strip

Solid-state cells will not remove the terminal — they will raise the specification on it. We supply 1060 precision rod (Φ18, ±0.05 mm standard) and sheet / strip in O, H14 and H18, feeding prismatic cell, energy-storage and semi-solid battery structural supply chains.

Prismatic aluminium cell top plate with two precision aluminium terminal posts and laser weld seam
Prismatic cell top cover — two Al 1060 precision terminals through the aluminium cover plate, laser-welded seam
Market Outlook

Why the Terminal Segment Is Opening Up Now

Semi-solid cells land first (2025–2027) and all-solid-state follows (2027–2030). Both still need positive and negative output terminals. Figures below are third-party research ranges.

51bn USD Global EV battery enclosure market by 2030 (≈USD 46–48.5 bn in 2026), CAGR 18–22%
48.6% China's share of global terminal exports — one in two terminals worldwide
23% Aluminium-copper composite terminal penetration, up from 11% (2023) to 23% (2026 Q1)
1.2bn USD High-temperature, high-pressure terminal market sized for solid-state cells by 2030 (forecast)
Data note: Figures are ranges published by third-party research (GEP Research, IndexBox and others). Each report defines enclosures, terminals and poles differently. Market data is for commercial judgement only and does not constitute a supply commitment.
Specification

Terminal Grade Al 1060 — Supplied to GB/T 33824

The selection rule is one line: 1060 where conductivity matters, 3003 where welding and forming matter. Typical supply indicators are listed below.

Bundled Al 1060 precision drawn aluminium rod Φ18 mm
Precision Rod Φ18 Al 1060 cold-drawn round bar, ±0.05 mm, ready for heading or turning
Stacked thin aluminium sheet and strip coils for battery terminal production
Sheet & Strip O / H14 / H18 Al 1060 sheet and strip, 0.2–3.0 mm, film-coated for fine blanking
Finished precision-turned aluminium battery terminal posts in a tray
Finished Machined Terminal Turned, knurled and flanged in one setup; finished tolerance within ±0.03 mm

Key Indicators

Item Supply Indicator
Alloy Al 1060, purity ≥99.6%. Positive terminal 1060 H14; negative 1060 H112 + copper T2 composite
Temper O / H14 / H18
Dimensional tolerance Thickness ±3%·T; ±0.2 mm at ≤500 mm width; finished parts typically within ±0.03 mm
Rod size Φ18 mm, ±0.05 mm standard (tighter on request, subject to review)
Leak tightness Leak rate <1.0×10⁻⁶ Pa·m³/s (measured at assembly level by customer)
Key properties High electrical & thermal conductivity (1060 > 3003); low impurities reduce weld porosity
Surface Ultrasonic cleaned and air dried, oil-free, dust-free packing available
Standards GB/T 33824 (sheet and strip for battery cases and covers); GB/T 3880; ASTM B209
FOR TERMINALS

1060

Commercial pure · conductivity first

≥99.6% pure. Best conductivity in the aluminium family and fewer weld pores. Strength is not its job.

  • Positive terminal in 1060 H14
  • Negative terminal 1060 H112 + Cu T2 composite
  • Flexible connectors, busbars, bus plates
FOR MATCHING PARTS

3003

Al-Mn · formability and welding first

Burst discs and top covers need welding and forming — the opposite selection logic to the terminal itself.

  • Burst disc (0.9±0.05 MPa, 0.1 mm burst zone)
  • Top covers, stamped case parts
  • Cold plates, end plates
Technology Roadmap

What Changes in the Terminal When Semi-Solid Becomes All-Solid

Semi-solid cells keep the existing prismatic aluminium case, so terminal geometry barely changes — that is exactly the window a precision drawing line can serve directly.

Dimension Liquid (today) Semi-solid (2025–2027) All-solid-state (2027–2030)
Structure Prismatic case terminal Same prismatic terminal, minor process change Larger prismatic terminals; cylindrical tabless / current-collector substitution risk
Sealing FKM ring + laser weld IP68, leak <10⁻⁶ Pa·m³/s 120 °C resistance (GB/T 43568: <0.5% weight loss, 6 h vacuum) + anti-swelling
Environment Standard clean workshop Dry room, dew point ≤−40 °C Sulphide line ≤−60 °C fully sealed, continuous dew-point logging
Stack pressure Conventional Uniformity ±5 kPa/100 cm² (JIS C 8712:2022) Higher constant pressure; terminal and end plate load-bearing upgraded
Traceability Batch code MES piece-level traceability Piece level plus electrolyte material batch
Where It Goes

Where Our Material Ends Up

Prismatic EV battery module assembly line with aluminium busbars across cell terminals
EV

Prismatic EV Cells

Prismatic aluminium cases account for about 85% of traction battery housings — the largest terminal volume by far.

1060 H14 / H18 terminal stock · 3003 burst disc & cover · 1060 O flexible connector
Containerised battery energy storage system with open cabinet showing aluminium busbars
ESS

Energy Storage (ESS)

Storage is about 22% of enclosure demand; roughly 80 GWh of new installations expected domestically in 2026.

1060 terminal & bus plate · 3003 cabinet panel · 5052 / 5754 enclosure
Semi-solid-state battery cell prototype with sealed aluminium terminals in a dry room
SEMI

Semi-Solid Cells

The segment landing first (2025–2027). It keeps current prismatic geometry, so a precision drawing line fits directly.

1060 terminal, IP68-ready · cleaned, oil-free, dust-free packing
Data centre UPS battery cabinets with aluminium terminal blocks and busbar links
UPS

Data-centre UPS Backup

Standby power demand in the US is growing around 6.1% — a lower-tariff entry point for aluminium terminals in North America.

1060 terminal & link · 1060 busbar strip
Open lithium battery pack for an electric two-wheeler with aluminium terminal plate
2/3W

Two- & Three-Wheeler Packs

India is the fastest-growing Asia-Pacific market (8–11.2% a year); its Li-ion shift imports high-end terminals.

1060 H14 terminal · 1060 O tab & connector
Laminated aluminium foil flexible busbar strips and rigid busbar plate
BUS

Busbars & Flexible Links

Beyond the terminal itself, in-pack current collection also runs on 1xxx pure aluminium — we supply that alongside.

1060 / 1070 busbar · 1060 O flexible laminated connector
Entry Requirements

The Gates to the Automotive Chain

Below is the standard Tier-1 entry list. We state our current status honestly — anything not yet held is disclosed at quotation stage rather than promised verbally.

IATF 16949 Hard gate · system implementation in progress
ISO 9001:2015 Foundation · established
ISO 14001 / 45001 Environment & occupational health & safety
PPAP Level 3 Documentation pack available (Cpk ≥1.33)
UN38.3 (T1–T8) Transport safety · certified at assembly level
GB 38031-2020 Module crash test · certified at assembly level
EU Battery Passport EU requirement from 2027 · data preparation ongoing
KC 62619 Market-specific (Korea etc.) · supported on request
Verify before publishing: If IATF 16949 is not held, delete this card or keep it marked "in progress". Certificate status must match reality — overseas customers will ask for the certificate number and a scanned copy with its validity date.
FAQ

Five Questions Terminal Buyers Ask Us

Why 1060 for terminals instead of 3003?+
Because conductivity comes first. At ≥99.6% purity, 1060 has the best electrical and thermal conductivity in the wrought aluminium family, and fewer impurities means fewer laser-weld pores. 3003's manganese raises strength but lowers conductivity — better for formed parts such as burst discs and covers.
Can you hold ±0.03 mm?+
Our standard rod tolerance is ±0.05 mm. The ±0.03 mm level belongs to the finished-part stage and requires precision drawing plus 100% roundness and straightness inspection — we commit to it only after an order review.
Do you supply aluminium-copper composite terminals?+
Al-Cu composite penetration is rising from 11% to 23%, so this is where the market is going. We supply the aluminium side; the copper bonding step has to be matched to the customer's process and is evaluated project by project.
MOQ and lead time?+
Rod from 3 tonnes per size, sheet and strip from 1 tonne. Lead time 20 days for standard sizes, 30–45 days for custom rolling. Samples are exempt from MOQ.
Can you meet battery-grade cleanliness?+
Ultrasonic cleaning (25–40 kHz, 40–60 °C, 3–5 min) followed by air drying, verified by the white-glove wipe test. Dust-free packing is available to prevent re-contamination in transit.

Send the Terminal Drawing and Tolerance — Solution in 24 Hours

Terminals are drawing-driven parts. Give us grade, form, tolerance and end use, and we will tell you straight whether we can make it and to which class.

We reply within 24 hours. You can also reach us directly on WhatsApp.
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